Infrastructure

For manufacturing innovative and standardized products, we have set-up a sophisticated infrastructure that spreads over the work land area of 51,000 sq. fts. and work built up area of 42,000 sq. fts. This is well-equipped with the modern and state-of-the-art production and testing machines which help us in fabricating quality Security Cabins, Acoustic Panels, Relay Panels, Electrical Control Panel etc. Moreover, due to this facility we are able to make prompt deliveries of the consignments. Here with the help of below cited innovative machines all the business functions are carried out systematically and in a coordinated manner.

Our infrastructure is equipped with the following advanced machines and equipment:

1.

Amada Turret Punch Press, Model AE2510NT-1 UNIT, Aamada Make (Japan)

1 no.




2.

Arco Whitney Press for Punching, Bending & Shearing on Copper & Aluminum Bus Bars of 200 mm x 12 mm Thk, Classic Automotive, Pune Make

1 set.


3.

CNC Shearing, Triman make, Capacity 3100 mm X 8 mm

1 no.




4.

4 CNC 5 Axis 135 Ton Press Brake, DURMA make (Turkey) 3100 mm Long 1 no.

1 no.




5.

Trimans Conventional Hydraulic Press Break, Model PBR 3040 Cap. 300 MT x 4000 mm, Nugen Make.

1 no.




6.

RG 80 Press Brake, AMADA make (Japan) 2500 Long

1 no.




7.

RG 35 Press Brake, AMADA make (Japan) 1250 Long

1 no.




8.

Power press, MANKOO make, 50 Ton

1 no.




9.

Power press, M.B. Urman make, 150 Ton

1 no.




10.

Radial Drilling M/C, Prabhat make, Capacity 50 mm drill, 900 mm X 1200 mm

1 no.




11.

Radial Drilling M/C, Prakash Engineers make, Capacity 25 mm drill.

1 no.




12.

Hydraulic Hacksaw Machine JASWANT MAKE 8 Capacity

1 no.




13.

Surface Grinding Machine (automatic, hydraulic) 300 x 400 MTE Make

1 no.




14.

TIG Welding/Argon 315 Amps AC/DC Inverter, Memco Make

1 nos.




15.

TIG Welding 300 Amps AC/DC Inverter, JK ARC Make

1 nos.




16.

Mig welding/CO2 welding Machine 400 Amps, Technocraft Make

1 no.




17.

Mig welding/CO2 welding Machine 250 Amps, ESAB Make

8 nos.




18.

Welding M/C 200 Amp& 300 Amp Technocraft Make

3 nos.




19.

Stud welding M/c Capacity m 8, A.R. Engg. Pune

1 no.




20.

Spot welding M/c. Throat depth 750 mm, Capacity 2/2 mm, Comtech Make

1 no.




21.

Over head crane 7.5 Ton, Hercules Make

1 no.




22.

Fly Press Heavy Duty Metal Body

1 no.




23.

Flat, Angle, Round shearing machine V.M Make

1 no.




24.

Hydraulic Bus bar bending Machine

1 no.




25.

Jigsaw Cutting Machine, Hitachi Make

1 no.




26.

Jigsaw Cutting Machine, Bosch Make

1 nos.




27.

Hand Drilling M/C capacity 6 mm, 12 mm Hitachi/ KPT Make

2 nos each




28.

Hand Drilling M/C capacity 6 mm, 12 mm Hitachi/ KPT Make

4 nos. each




29.

Sander Machine 180 mm Disk KPT Make

5 nos.




30.

Gas Cutting Set

2 nos.




31.

Angle Cutter Super 350 mm

2 nos.




32.

Bench Wise

4 nos.

Power Coating and Painting Shop Facilities

Oven of size 1700 mm (W) x 2100 mm (H) x 3900 mm (L) 6x 71 in No.

Conveyor Back to back booth. 1 No

Pretreatment tank size 1050 mm (W) x 1250 mm (H) x 2500 mm (L) 8 Nos

Metal Pretreatment System

Our metal pretreatment system comprises eight tank of zinc phosphating system. The time taken in each process depends on room temperature.

  • Tank-1 : Alkaline base degreaser
    • For perfect surface finish Metal Cleaning is very important. In the process of Metal Cleaning removal of grease, soil, oil, oxide films etc. takes place. Time we take in this process is usually 10 to 15 minutes.
  • Tank  2 : Water Rinsing
  • Tank 3 : Phosphoric (H3PO4) Acid Base Deruster.
    • In this process rust, loose oil, scale, carbonates are removed. Time we take to complete this process is around 15 to 20 minutes.
  • Tank 4 : Water rinsing
  • Tank 5 : Titanium base Activator/ Modifier.
    • This process helps in the development of compact crystal structure on the surface of metal for superior phosphate coating and hence reduces phosphating time. Time we take to finish this process is 1 minute.
  • Tank 6 : Zinc Phosphating.
    • Zinc phosphate defends the metal surface from corrosion. In addition, it gives excellent bonding to metal surface thereby enhancing the life and durability of paints & power coats. This process gets completed in 15-20 minutes.
  • Tank 7 : Water rinsing.
  • Tank 8 : Non Chrome Liquid Passivation.
  • Passivation treatment seals phosphate surface. This process takes around one minute to finish.

Our Products

Manufactured strictly in conformance with the industry quality standards our products always stay ahead in terms of quality and reliability. We offer:

  • Steel Metal Pallets
  • Steel Fabricated Pallets
  • SS Enclosures
  • Soft Starters
  • Security Cabins
  • Relay Panels
  • PLC Panels
  • Perforated Cable Tray
  • PCC Panels
  • MS Enclosures
  • MIMIC Panels
  • MCC Panels
  • Gratings
  • Fabricated Pallets
  • Enclosures for Automation
  • Electronic Racks
  • Electrical Control Panels
  • Drive Panels
  • Distribution Boards
  • Crane Controls Panels
  • Control Desks
  • Cable Trays
  • Bus Duct
  • Automatic Power Factor Control Panels
  • Acoustic Panels & Rooms
  • Acoustic Enclosure For DG Set
  • Acoustic Enclosure For Compressor

Along with above products, we are also offering:

Our Services

We are also undertaking job works for Sheet Metal Fabrication with:

  • CNC Backup
  • CNC Punch Press
  • CNC Shearing & Bending
  • Liquid Painting &Powder Coating

Our Team

We are blessed with a team of proficient workers who possess immense knowledge of the domain. This is due to their expertise and support that we are able to manufacture the best quality and innovative Acoustic Panels & Rooms, PCC Panels, etc. They put their best efforts to cater to the specific demands of the customers. Moreover, our organization organizes training sessions at regular time periods to help the professionals in brushing up their knowledge and skills. In addition, our Director Mrs. Rani Mary Joseph, Manager Production Mr. Kutty. P. C, Manager Design & Development Mr. Rahul S. Kharat and Mr. E. Sankaran, provide us with their valuable suggestions, due to which we are able to bring constant improvement in our products.

Our team comprises following members:

1.

General Manager

1 no.

2.

Marketing Manager

1 no.

3.

Marketing Executives

2 nos.

4.

Manager Operations

1 no.

5.

Manager Administration

2 nos.

6.

Production Manager

1 no.

7.

CNC Programmer

2 nos.

8.

Design Engineer

4 nos.

9.

Service Manager

2 nos.

10.

Quality Control Engineer

2 nos.

11.

Shop Floor Supervisor

2 nos.

12.

Accountant

1 no.

13.

Office Assistant

3 nos.

14.

Electrical Engineers

4 nos.

15.

Store Keeper

1 no.

16.

Maintenance Engineer

1 no.

17.

Machine Operators

10 nos.

18.

Sheet Metal Fitter

8 nos.

19.

Welder

10 nos.

20.

Electrician

16 nos.

21.

Assembly Fitter

10 nos.

22.

Semi Skilled Worker

21 nos.

Testing Facilities

Quality policy of an organization plays a significant role in setting-up its image in the eyes of the clients. So, keeping this in mind, we have set-up an advanced in house quality testing laboratory. This is managed by the exceptionally skilled and experienced quality experts of the industry. These professionals test all the manufactured Control Desks, MS Enclosures, etc. thoroughly to ensure that they are flawless and are manufactured as per the international quality standards.

Our Testing Lab consists of the following equipment:

1.

Multimeter

1 no.

2.

Continuity Tester

1 no.

3.

1000V, Merger

1 no.

4.

2.5 K V H.V. Tester

1 no.

5.

Vernier Caliper

1 no.

6.

C. T. Polarity Tester

1 no.

7.

Tong Tester / Clamp On Meter

1 no.

8.

Scratch Tester

1 no.

9.

Coating Thickness Gauge

1 no.

10.

Laboratory for Pretreatment chemical testing


Industries We Cater

  • Air Condition
  • Chemical
  • Cold Storage
  • Construction
  • Elevator & Furniture
  • Heavy Engineering
  • IT & Telecommunication
  • Petrochemical
  • Petrol Pumps
  • Pharmaceutical
  • Power
  • Retail Industries
  • Steel & Cement


Marketing Office:

Plot No. R-885, MIDC, Rebale

Navi Mumbai 400 701, India.

[Phone No. ] +91-22-2764 1236, 2764 1263, 2760 6669, 2760 2018



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